Product Description
Factory Injection Molded Angular Gear Manufacture Nylon Plastic Spur Gears Basic Gears
Product Description
Our service
We provide comprehensive turn-key solution based on our indutry clients needs
which including:product design,prototyping,mold making,mass production,assembly,
packing and shipping service.
Product Name | Plastic Injection Molding | ||
Material | PP/PE/PS/ABS/PA/PA with GF/POM | ||
Color | Customize | ||
Standard | ISO9001:2015 | ||
Mould material | P20/718/738/NAK80/S136 | ||
Mould base | LKM Mould Base | ||
ription | ODM plastic injection molding | ||
Plastic Materials: | PS, ABS, PP, PVC, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc. | ||
Standard: | ISO9001:2015 | ||
Other materials: | Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc. | ||
Quality: | RoSH and SGS standard | ||
Feature: | Non marking and Non flash | ||
Size: | According to your 2D, 3D Drawing | ||
Color,Quantity,Unit price,Tooling cost,Tooling size: | To be discussed | ||
Package: | Standard exported Wooden box packed, Fumigation process(upon required) | ||
Mold Building Lead Time: | T1, 4-5 weeks, Part measurement report (upon required). | ||
Export Country: | Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.: | ||
Experience: | 13 years experience in plastic injection mold making and plastic prouducts produce. | ||
To be discussed | In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc. | ||
Mould Base: | Hasco Standard, European Standard, World Standard | ||
Mould Base Material: | LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment. | ||
Surface Finish: | Texture(MT standard), High gloss polishing | ||
Cavity/Core Steel: | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc. | ||
Hot/ Cold Runner | HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, ZheJiang made brand…etc. | ||
Mould Life: | 5,000 to 1,000,000 Shots. (According to your working environment.) | ||
Design & Program Softwares: | CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc. | ||
Equipments: | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available. | ||
Product Type | Plastic Injection | ||
Our Services | CNC Machining,Plastic Injection,Stamping,Die Casting,Silicone And Rubber,Aluminum Extrusion,Mould Making,etc | ||
Material | Aluminum,Brass,Stainless Steel,Copper,Plastic,Wood,Silicone,Rubber,,Or as per the customers’ requirements | ||
Surface Treatment | Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving | ||
Drawing Format | .jpg/.pdf/.dxf/.dwg/.igs./.stp/x_t. etc | ||
Service Project | To provide production design, production and technical service, mould development and processing, etc | ||
Testing Machine | Digital Height Gauge, caliper, Coordinate measuring machine, projection machine, roughness tester, hardness tester and so on | ||
Packing | Foam, Carton, Wooden boxes, or as per the customer’s requirements | ||
Payment Terms | T/T,Western Union,Paypal |
Quality assurance
We have digital altimeters, calipers, coordinate measuring machines, projectors, roughness
testers, hardness testers, etc. to escort your quality.
We provide you with consumable parts for free.
Mold product details
Mould Type | China Top Tool Maker MIM injection Multi-Cavity Moulding Mold |
Design Software | UG, ProE, Auto CAD, Solidworks, etc. |
Mould Material | 718H, P20, NAK80, S316H, SKD61, etc. |
Hardness of the steel | 20~60 HRC |
Mould Base | HASCO, DME, LKM, etc. |
Runner | Hot runner, Cold runner, as per customers requirement and part structure. |
Mould Cavity | Single-cavity or Multi-cavit, as per customers requirement and part structure. |
Ejection Techniques | Pin ejection, sleeve ejection, bar ejection, blade ejection, etc. |
Gate Type | Edge gate, sub-gate, pin gate, side gate, etc. |
Mould hot treatment | Quencher, Nitridation, Tempering, etc. |
Mould Cooling System | Water cooling or Beryllium bronze cooling, etc. |
Mould Surface | EDM, texture, high gloss polishing |
Mould Life | >500,000 shots |
Equipments | High speed CNC, standard CNC, EDM, Wire cutting, Grinder, Lathe, Milling machine, plastic injection machine |
Raw material of metal injection | 316L,17-4ph,420,440c,al203,zr02,si02,fe,ndfeb,smco5,fe-si,wc-co,fe-2ni,fe-8ni,ti,ti-6al-4v, etc. |
Lead time | 25~60 days |
1. Q: Why choose Jufeng product?
A: We CHINAMFG have our own plant– HangZhou CHINAMFG machinery Co., Ltd, therefore,
we can surely promise the quality of every product and provide you comparable price.
2. Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
3. Q: Do you provide customized stamping products?
A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
4. Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
If there’s anything we can help, please feel free to contact with us.
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Hardness: | Soft Tooth Surface |
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Gear Position: | External Gear |
Material: | Plastic, PE |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can plastic gears be used in food and beverage processing machinery?
Plastic gears can be used in food and beverage processing machinery in certain applications. Here’s a detailed explanation of their suitability:
Plastic gears offer several advantages that make them a viable choice for certain food and beverage processing machinery applications:
- Corrosion Resistance: Many plastic materials, such as certain types of polypropylene (PP) or polyethylene (PE), exhibit excellent resistance to corrosion and chemical attack. This makes them suitable for use in food and beverage processing environments where exposure to acidic or alkaline substances, cleaning agents, or food ingredients is common.
- Hygienic Properties: Plastic gears can be designed to have smooth surfaces without any cracks, crevices, or pores, which can harbor bacteria or contaminants. This makes them easier to clean and sterilize, promoting hygienic conditions in food and beverage processing machinery.
- Lightweight: Plastic gears are generally lighter than metal gears, which can be advantageous in applications where weight reduction is desired. The reduced weight can simplify machinery design, reduce energy consumption, and ease handling during maintenance or equipment assembly.
- Noise Reduction: Plastic gears, with their inherent damping characteristics, can help reduce noise levels in food and beverage processing machinery. This is particularly beneficial in settings where noise control is crucial for maintaining a comfortable working environment.
- Non-Toxicity: Food-grade plastic materials, such as certain types of polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE), are approved for contact with food and beverages. These materials comply with regulatory standards for food safety and do not leach harmful substances into the processed products.
- Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes and incorporate features such as self-lubrication, noise reduction, or specific gear profiles to optimize performance for food and beverage processing applications.
However, it’s important to note that there are certain considerations and limitations when using plastic gears in food and beverage processing machinery:
- Operating Conditions: Plastic gears have temperature limitations and may not be suitable for applications involving high temperatures or extreme temperature fluctuations. It’s essential to select plastic materials that can withstand the specific temperature range of the processing environment.
- Load Requirements: Plastic gears typically have lower load-bearing capacities compared to metal gears. They may not be suitable for heavy-duty applications that require withstanding high torque or significant forces. Careful consideration should be given to the torque and load requirements of the specific machinery application.
- Application-Specific Requirements: Some food and beverage processing machinery applications may have unique requirements, such as high-speed operation, abrasive ingredients, or frequent cleaning cycles. It’s crucial to assess whether plastic gears can meet these specific requirements and evaluate the need for additional reinforcements or modifications.
Overall, plastic gears can be successfully used in food and beverage processing machinery for suitable applications, offering benefits such as corrosion resistance, hygienic properties, lightweight design, noise reduction, and compliance with food safety standards. However, proper material selection, design considerations, and a thorough understanding of the application’s requirements are important to ensure the reliable and safe operation of the machinery.
How do plastic gears handle lubrication and wear?
Plastic gears handle lubrication and wear differently compared to metal gears. Here’s a detailed explanation of their behavior:
1. Lubrication in Plastic Gears: Lubrication plays a crucial role in the performance and longevity of plastic gears. While metal gears often require continuous lubrication, plastic gears have different lubrication requirements due to their inherent properties. Here are some key considerations:
- Self-Lubrication: Some plastic materials, such as certain formulations of polyoxymethylene (POM), have inherent self-lubricating properties. These materials have a low coefficient of friction and can operate with minimal lubrication or even dry. Self-lubricating plastic gears can be advantageous in applications where the use of external lubricants is impractical or undesirable.
- Lubricant Compatibility: When external lubrication is necessary, it’s important to choose lubricants that are compatible with the specific plastic material used in the gears. Certain lubricants may degrade or adversely affect the mechanical properties of certain plastics. Consultation with lubricant manufacturers or experts can help identify suitable lubricants that won’t cause degradation or wear issues.
- Reduced Lubricant Requirements: Plastic gears generally have lower friction coefficients compared to metal gears. This reduced friction results in lower heat generation and less wear, which in turn reduces the demand for lubrication. Plastic gears may require less frequent lubricant replenishment or lower lubricant volumes, reducing maintenance requirements.
- Appropriate Lubricant Application: When applying lubricant to plastic gears, care should be taken to avoid excessive amounts that could lead to contamination or leakage. Lubricants should be applied in a controlled manner, ensuring they reach the critical contact points without excessive buildup or excess spreading beyond the gear surfaces.
2. Wear in Plastic Gears: Plastic gears exhibit different wear characteristics compared to metal gears. While metal gears typically experience gradual wear due to surface interactions, plastic gears may undergo different types of wear mechanisms, including:
- Adhesive Wear: Adhesive wear can occur in plastic gears when high loads or speeds cause localized melting or deformation at the gear teeth contact points. This can result in material transfer between gear surfaces and increased wear. Proper material selection, gear design optimization, and lubrication can help minimize adhesive wear in plastic gears.
- Abrasive Wear: Abrasive wear in plastic gears can be caused by the presence of abrasive particles or contaminants in the operating environment. These particles can act as abrasive agents, gradually wearing down the gear surfaces. Implementing effective filtration or sealing mechanisms, along with proper maintenance practices, can help reduce abrasive wear in plastic gears.
- Fatigue Wear: Plastic materials can exhibit fatigue wear under cyclic loading conditions. Repeated stress and deformation cycles can lead to crack initiation and propagation, ultimately resulting in gear failure. Proper gear design, material selection, and avoiding excessive loads or stress concentrations can help mitigate fatigue wear in plastic gears.
3. Gear Material Selection: The choice of plastic material for gears can significantly impact their lubrication and wear characteristics. Different plastic materials have varying coefficients of friction, wear resistance, and compatibility with lubricants. It’s important to select materials that offer suitable lubrication and wear properties for the specific application requirements.
4. Operational Considerations: Proper operating conditions and practices can also contribute to the effective handling of lubrication and wear in plastic gears. Avoiding excessive loads, controlling operating temperatures within the material’s limits, implementing effective maintenance procedures, and monitoring gear performance are essential for ensuring optimal gear operation and minimizing wear.
In summary, plastic gears can handle lubrication and wear differently compared to metal gears. They may exhibit self-lubricating properties, reduced lubricant requirements, and require careful consideration of lubricant compatibility. Plastic gears can experience different types of wear, including adhesive wear, abrasive wear, and fatigue wear. Proper material selection, gear design, lubrication practices, and operational considerations are crucial for ensuring efficient lubrication and minimizing wear in plastic gears.
What industries commonly use plastic gears?
Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:
- Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
- Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
- Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
- Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
- Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
- Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
- Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
- Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.
These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.
editor by Dream 2024-04-26