Tag Archives: helical bevel gearbox

China Custom Helical Gear Hypoid Bevel Gear Reducer Gearbox with High Quality worm gearbox backlash

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES    
KPM50..           n1=1400r/min       160Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM50C   300 294.05 4.8 130  4100   N/A N/A N/A    
KPM50C   250 244.29 5.8 130  4100   N/A N/A N/A    
KPM50C   200 200.44 7.0  130  4100   N/A N/A N/A    
KPM50C   150 146.67 9.6 160  4000   N/A N/A N/A    
KPM50C   125 120.34 12 160  3770     N/A N/A    
KPM50C   100 101.04 14 160  3560     N/A N/A    
KPM50C   75 74.62 19 160  3220     N/A N/A    
KPM50C   60 62.36 23 160  3030     N/A N/A    
KPM50C   50 52.36 27 160  2860     N/A N/A    
2 Stage    
KPM50B   60 58.36 24 130  2960     N/A N/A    
KPM50B   50 48.86 29 130  2790       N/A    
KPM50B   40 40.09 35 130  2610       N/A    
KPM50B   30 29.33 48 160  2350       N/A    
KPM50B   25 24.07 59 160  2200            
KPM50B   20 20.21 70 160  2080            
KPM50B   15 14.92 94 160  1880            
KPM50B   12.5 12.47 113 160  1770            
KPM50B   10 10.47 134 160  1670            
KPM50B   7.5 7.73 182 160  1510            
                         
                         
KPM63..,KPB63..           n1=1400r/min       180Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM63C KPB63C 300 302.50  4.7 160  4800   N/A N/A N/A    
KPM63C KPB63C 250 243.57  5.8 160  4800   N/A N/A N/A    
KPM63C KPB63C 200 196.43  7.2  160  4800     N/A N/A    
KPM63C KPB63C 150 151.56  9.3 180  4650     N/A N/A    
KPM63C KPB63C 125 122.22  12 180  4330     N/A N/A    
KPM63C KPB63C 100 94.50  14 180  4070     N/A N/A    
KPM63C KPB63C 75 73.33  20 180  3650       N/A    
KPM63C KPB63C 60 63.33  23 180  3480       N/A    
KPM63C KPB63C 50 52.48  27 180  3270       N/A    
2 Stage    
KPM63B KPB63B 60 60.50  24 160  3430       N/A    
KPM63B KPB63B 50 48.71  29 160  3190            
KPM63B KPB63B 40 39.29  36 160  2970            
KPM63B KPB63B 30 30.31  47 180  2720            
KPM63B KPB63B 25 24.44  58 180  2530 N/A          
KPM63B KPB63B 20 18.90  70 180  2380 N/A          
KPM63B KPB63B 15 14.67  96 180  2130 N/A N/A        
KPM63B KPB63B 12.5 12.67  111 180  2030 N/A N/A        
KPM63B KPB63B 10 10.50  134 180  1910 N/A N/A        
KPM63B KPB63B 7.5 7.60  185 180  1710 N/A N/A        
                         
                         
KPM75..,KPB75..           n1=1400r/min           350Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM75C KPB75C 300 297.21  4.8 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 250 240.89  5.9 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 200 200.66  7.0  300  6500     N/A N/A N/A N/A
KPM75C KPB75C 150 149.30  9.3 350  6500       N/A N/A N/A
KPM75C KPB75C 125 121.00  12 350  5980       N/A N/A N/A
KPM75C KPB75C 100 100.80  15 350  5520       N/A N/A N/A
KPM75C KPB75C 75 79.40  19 350  5040         N/A N/A
KPM75C KPB75C 60 62.43  23 350  4730 N/A       N/A N/A
KPM75C KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
2 Stage
KPM75B KPB75B 60 59.44  24 300  4660 N/A       N/A N/A
KPM75B KPB75B 50 48.18  30 300  4340 N/A       N/A N/A
KPM75B KPB75B 40 40.13  35 300  4080 N/A         N/A
KPM75B KPB75B 30 29.86  47 350  3720 N/A N/A       N/A
KPM75B KPB75B 25 24.20  56 350  3500 N/A N/A        
KPM75B KPB75B 20 20.16  71 350  3230 N/A N/A        
KPM75B KPB75B 15 15.88  93 350  2950 N/A N/A        
KPM75B KPB75B 12.5 12.49  113 350  2770 N/A N/A N/A      
KPM75B KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPM75B KPB75B 7.5 7.48  188 350  2330 N/A N/A N/A      
                         
                         
KPM90..,KPB86..           n1=1400r/min           500Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM90C KPB86C 300 297.21  4.8 450  6500     N/A N/A N/A N/A
KPM90C KPB86C 250 240.89  5.9 450  6500       N/A N/A N/A
KPM90C KPB86C 200 200.66  7.0  450  6500       N/A N/A N/A
KPM90C KPB86C 150 151.20  9.3 500  6500       N/A N/A N/A
KPM90C KPB86C 125 125.95  12 500  5980       N/A N/A N/A
KPM90C KPB86C 100 99.22  15 500  5520 N/A       N/A N/A
KPM90C KPB86C 75 75.45  19 500  5040 N/A       N/A N/A
KPM90C KPB86C 60 62.43  23 500  4730 N/A       N/A N/A
KPM90C KPB86C 50 49.18  29 500  4370 N/A       N/A N/A
2 Stage
KPM90B KPB86B 60 59.44  24 450  5890 N/A         N/A
KPM90B KPB86B 50 48.18  30 450  5500 N/A         N/A
KPM90B KPB86B 40 40.13  35 450  5170 N/A N/A        
KPM90B KPB86B 30 30.24  47 500  4710 N/A N/A        
KPM90B KPB86B 25 25.19  56 500  4430 N/A N/A        
KPM90B KPB86B 20 19.84  71 500  4090 N/A N/A N/A      
KPM90B KPB86B 15 15.09  93 500  3730 N/A N/A N/A      
KPM90B KPB86B 12.5 12.49  113 500  3510 N/A N/A N/A      
KPM90B KPB86B 10 9.84  143 500  3240 N/A N/A N/A      
KPM90B KPB86B 7.5 7.48  188 500  2950 N/A N/A N/A      

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right-Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Custom Helical Gear Hypoid Bevel Gear Reducer Gearbox with High Quality   worm gearbox backlashChina Custom Helical Gear Hypoid Bevel Gear Reducer Gearbox with High Quality   worm gearbox backlash
editor by CX 2023-05-15

China ABS pa66+30gf Nylon POM Derlin super reducing running rear spur helical worm bevel ring plastic gear manufacturer worm gearbox backlash

Issue: New
Shape: Spur
Relevant Industries: Manufacturing Plant, Equipment Restore Shops
Substance: Plastic, Plastic POM Abdominal muscles Nylon PA66+thirty%gf PA TPEE PPS
Product identify: Abs pa66+30gf Nylon POM Derlin Plastic minimizing gear boxes housing
ISO certificates: IATF16949 ISO9001 ISO14001
Characteristic: High precision low sound steady transmission
Benefit: a single-quit procurement
Processing: Plastic injection moulding
Item common: JIS JGMA ISO DIN GB
Shade: natural crimson blue yellow white orange
Condition and dimensions: for every customer’s size
Quality: 100% inspection ahead of packing
Packaging Specifics: Regular package deal: 1. Gears packed in plastic blister, and fill in learn carton 2. Learn carton loading on pallets for cargo 3. Or client requirement
Port: HangZhou, China

  • OEM & ODM support, any personalized size is obtainable, Remember to provide a element drawing or sample for quotation.
  • SubstanceDerlin, POM, Nylon, TPEE, PA, Computer, PEEK, PPS…
    CharacteristicLight-weight YBR125 Motorbike Components Transmission Gearbox OEM High quality higher Precision, Minimal sounds, steady efficiency
    ColorAll-natural color / Custom-made
    MeasurementCustomize, for every drawing or sample
    Manufacture processingMould Injection and equipment procedure
    SampleFree accessible sample in fingers spend the mold fee to get an exact sample
    Sample lead time40 times for mildew developing and samples
    Mass manufacturing direct time10-15 times dependent on the buy amount
    Payment conditionsTT, L/C
    PackingPlastic blister, 5-ply brown corrugated grasp carton, and pallets, or Customized
    Shipping and delivery methodExpress shipping, air delivery, sea shipping and delivery ect.

  • Scorching Sale
  • Organization InformationWhy Pick Us
    As a professional ODM / OEM maker in precise equipment / gearbox, equipment mould in HangZhou metropolis, China for over 10 a long time.
    We supply a single-quit services from gear/gear box style, gear mould design and style, gear mould producing, equipment injection and gear box assembly.
    We already received TS16949, ISO9001, AUTOFAB – For CZPT 4G154G13 Blox Racing Overall performance Engine Motor Cam Gear Sprocket Wheel JDM AF-CG4G15BL ISO14001, and are China Nationwide Substantial-Tech Organization since calendar year 2015.
    R&D Group, manufacturing facility price, large quality, on time shipping and delivery content all our customer in excess of the world.

  • Our Edge
  • 12- A long time Abundant Expertise in Gear Transmission Sector
  • Low Sounds, Large Performance, Stable Transmission
  • OEM & ODM Services, A single-End Answer for Equipment and Gearbox
  • Substantial Good quality, a hundred% Inspection Before Bundle

  • CertificationsWe have attained ISO9001, ISO14001, IATF16949 certificates
  • Organization Lifestyle
  • Packaging & Shipping
    Normal package deal : Plastic Blister + Master carton
  • FAQQ1: What variety of goods Xinghuo can Provide?
    1. High precision plastic and metal gears with minimal sound, secure transmission
    two. Plastic gear Injection mould
    three. Gearbox and gearbox assembly

    Q2: What is advantage of Xinghuo?
    Skilled gear and gearbox producer in China Mainland, Industrial sprocket European standred substantial good quality transmission kit Set up in the 12 months of 2006. One-end service from gear R&D, gear layout, gear mould create, gear production, and gearbox assembly
    We outfitted Japan original HAMAI N60 CNC gear hobbing devices, Switzerland authentic AgieCharmilles C Axis EDM , MAKINO EDM, WEDM-LS, and Osaka JIS examination heart, Osaka equipment mesh tester, concentricity tester, CMM, sound examination place etc. Innovative services give devoted provider to consumers.

    Q3: Why Decide on Xinghuo in China?
    1. Specialist R&D Crew: give most ideal customise transmission remedies for every software and customer’s requirement.
    2. Excellent Quality Handle: Stick High quality manage method, one hundred% inspection /take a look at just before cargo.
    three. Outstanding Following Product sales Monitoring Program: Provide Each and every Images, .25kw-7.5kw ac electrical gear motor worm reducer nmrv50 pace reducer gearbox for crane Delivery and Marketing and advertising Details sharing.
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    If you have an additional question, pls really feel free of charge to get in touch with us as below:

  • worm reducer

    What is a worm gear reducer gearbox?

    The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
    Hollow shaft worm gear reducer gearbox

    Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
    Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
    Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
    Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
    Agknx worm gear

    The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
    Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
    Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
    Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
    worm reducerDouble throat worm gear

    There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
    Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
    The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
    The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
    Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
    Brass worm gear

    The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
    Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
    The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
    I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
    worm reducerBrass worm gear

    Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
    Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
    Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
    Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

    China ABS pa66+30gf Nylon POM Derlin super reducing running rear spur helical worm bevel ring plastic gear manufacturer     worm gearbox backlashChina ABS pa66+30gf Nylon POM Derlin super reducing running rear spur helical worm bevel ring plastic gear manufacturer     worm gearbox backlash
    editor by CX 2023-04-23

    China Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox double worm gearbox

    Item Description

     

    Solution description

    NMRV Sequence Worm Gear Reducer Shaft Motor Pace Bevel Helical Gearbox

    NRV

    030

    040

    050

    063

    075

    090

    one hundred ten

    one hundred thirty

    150

    B

    twenty

    23

    thirty

    40

    fifty

    50

    60

    eighty

    80

    D1

    9 j6

    eleven j6

    fourteen j6

    19 j6

    24 j6

    24 j6

    28 j6

    30 j6

    35 j6

    G2

    51

    80

    74

    ninety

    one zero five

    one hundred twenty five

    142

    162

    195

    G3

    forty five

    53

    64

    75

    ninety

    108

    135

    one hundred fifty five

    a hundred seventy five

    I

    30

    forty

    50

    63

    seventy five

    ninety

    one hundred ten

    130

    one hundred fifty

    b1

    3

    4

    five

    6

    8

    eight

    eight

    8

    ten

    f1

    M6

    M6

    M8

    M8

    M10

    M10

    M12

    t1

    10.2

    12.5

    16

    21.five

    27

    27

    31

    33

    38

    NRV-NMRV

    030-040

    030-050

    030-063

    040-075

    040-090

    050-one hundred and five

    050-110

    063-130

    063-a hundred and fifty

    B

    twenty

    twenty

    twenty

    23

    23

    thirty

    thirty

    forty

    40

    D1

    9 j5

    nine j6

    nine j6

    eleven j6

    eleven j6

    fourteen j6

    fourteen j6

    19 j6

    19 j6

    G2

    fifty one

    51

    51

    sixty

    00

    74

    74

    ninety

    ninety

    I

    10

    20

    33

    35

    fifty

    sixty

    60

    67

    87

    b1

    three

    three

    three

    4

    four

    5

    5

    6

    6

    f1

    M6

    M6

    M6

    M6

    t1

    10.two

    ten.two

    10.2

    twelve.5

    twelve.five

    sixteen

    16

    21.five

    21.five

    NMRV571

    Bodyweight with out motor:.7kg

    Enter dimension: ( Pm, Dm, bm, tm )

    NMRV030

    Excess weight with out motor:1.2kg

    Input dimension: ( Pm, Dm, bm, tm )

    NMRV040 Output

    D H8

    b

    t

    18

    (19)

    six

    (6)

    twenty.eight

    (21.8)

    (..)Only on request

    Bodyweight with out motor:2.3kg

    Input size (Pm, Dm, bm, tm)

     

    NMRV110

    Fat with out motor: 35kg
    Input size: (Pm, Dm, bm, tm)

    NMRV130

    Bodyweight with no motor: 48kg
    Enter dimensions: (Pm, Dm, bm, tm)

     

    NMRV150

    Bodyweight without having motor: 87.8kg
    Enter dimension: (Pm, Dm, bm, tm)

    Features:

    1) Aluminum alloy die-casted gearbox
    2) Compact structure saves mounting place
    3) Very exact
    4) Runs CZPT and backward
    5) Higher overload capacity
    6) Secure transmission with diminished vibration and sounds

    Characteristics:

    one. Substantial high quality aluminum alloy quadrate situation .
    2. High efficiency.
    three. Tiny dimensions, compact constructure and light-weight bodyweight.
    four. Blend of 2 solitary-stage worm equipment pace reducers, meeting the specifications of super speed ratio.

    Specialized Information:

    1. Input electrical power: .06kW-15kW
    two. Output torque: 7.8-1195N.m
    3. Speed ratio: (5-100) 5, 7.5, 10, 15, twenty, twenty five, 30, forty, fifty, 60, 80, 100
    four. Adapt for IEC, NEMA, SERVO
    Materials:
    1. From RV25 up to RV105: Aluminium alloy housing.
    two. From RV110 to RV150: Forged iron housing.
    3. Seal: CZPT Seal from ZheJiang
    4. Bearing :homemade Bearing
    Shade:
    one. RAL5571
    two. Blue
    3. Silver
    Quality handle:
    1.High quality guarantee: 1 12 months
    2.Certification of top quality: ISO9001:2008
    three.Every merchandise have to be analyzed just before packing

     

    General Technological knowledge:

    Measurement variety:25,thirty,forty,fifty,sixty three,seventy five,ninety,a hundred and ten,a hundred thirty,150

    Ratio:1/a hundred-1/5000

    Color:blue,silver,RAL5571 color
    Substance:housing -casting iron- HT200-250#/aluminum worm equipment-KK alloy worm-20CrMnTi with carburizing and quenching,surface area hardness is 58-62HRC shaft-chromium steel-45#
    Packing: Interior pack: use plastic bag a Inner pack: use plastic bag and foam box, outer pack: carton or picket situation 1set/bag/carton or dependent on customer’s requestbearing: CZPT & Homemade bearing
    Seal: CZPT seal from ZheJiang
    Enter electricity: .25kw,.37kw,.55kw,.75kw,1.1kw,1.5kw,2.2kw,3.0kw,4.0kw,5.5kw,7.5kw
    Lubricant:Synthetic & Mineral
    IEC flange:56B5,63B5,71B5,80B5,90B5,100B5,112B5,132B5
    Output kind: CZPT shaft,hollow shaft bodyweight: .7-87.8KGSapplication: In industrial equipment:meals Things,ceramics,chemical,packing,printing,dyeing,woodworking,glass and plastics
    Warranty:1 yr
    Recommend solution

    NMRV Sequence Transmission Gearboxes

     

    Gear Reducers For Belt Conveyor

    Speed Worm Gear Reducer

    HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a entire selection of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined elements and so on.

    Thanks to our CZPT in providing very best support to our consumers, understanding of your wants and overriding sense of responsibility towards filling ordering demands, we have acquired the believe in of buyers worldwide. Obtaining accumulated treasured knowledge in cooperating with international consumers, our items are offering nicely in the American, European, South American and Asian marketplaces. Our goods are manufactured by modern computerized machinery and products. In the meantime, our items are produced in accordance to high quality specifications, and complying with the intercontinental sophisticated standard conditions.

    With many years’ experience in this line, we will be trusted by our benefits in aggressive cost, one particular-time delivery, prompt reaction, on-hand engineering support and good after-product sales solutions.

    Additionally, all our production techniques are in compliance with ISO9001 expectations. We also can style and make non-common products to meet customers’ unique specifications. Good quality and credit rating are the bases that make a corporation alive. We will offer greatest solutions and large quality goods with all sincerity. If you need any info or samples, make sure you get in touch with us and you will have our soon reply.

    FAQ:
    Q1: Are you trading firm or producer ?
    A: We are factory.

    Q2: How prolonged is your supply time and shipment?
    one.Sample Direct-times: generally ten workdays.
    2.Production Lead-moments: twenty-forty workdays after getting your deposit.

    Q3. What is your terms of payment?
    A: T/T 30% as deposit, and 70% ahead of shipping and delivery.

    This autumn: What is your positive aspects?
    1. Company,the most aggressive cost and great high quality.
    two. Best complex engineers give you the greatest help.
    3. OEM is accessible.
    four. Rich stock and swift shipping and delivery.

    Q5. If you can’t uncover the merchandise on our website,what do you following?
    Please send us inquiry with solution images and drawings by e mail or other approaches and we will check out.

     


    / Piece
    |
    100 Pieces

    (Min. Order)

    ###

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated|


    Freight Cost Calculator

    ###

    Output Speed: 17.5-186.7 R/Min
    Applicable Industries: Hotels, Manufacturing Plant
    Customized Support: OEM, ODM

    ###

    Customization:
    Available

    |


    ###

    NRV
    030
    040
    050
    063
    075
    090
    110
    130
    150
    B
    20
    23
    30
    40
    50
    50
    60
    80
    80
    D1
    9 j6
    11 j6
    14 j6
    19 j6
    24 j6
    24 j6
    28 j6
    30 j6
    35 j6
    G2
    51
    80
    74
    90
    105
    125
    142
    162
    195
    G3
    45
    53
    64
    75
    90
    108
    135
    155
    175
    I
    30
    40
    50
    63
    75
    90
    110
    130
    150
    b1
    3
    4
    5
    6
    8
    8
    8
    8
    10
    f1
    M6
    M6
    M8
    M8
    M10
    M10
    M12
    t1
    10.2
    12.5
    16
    21.5
    27
    27
    31
    33
    38

    ###

    NRV-NMRV
    030-040
    030-050
    030-063
    040-075
    040-090
    050-105
    050-110
    063-130
    063-150
    B
    20
    20
    20
    23
    23
    30
    30
    40
    40
    D1
    9 j5
    9 j6
    9 j6
    11 j6
    11 j6
    14 j6
    14 j6
    19 j6
    19 j6
    G2
    51
    51
    51
    60
    00
    74
    74
    90
    90
    I
    10
    20
    33
    35
    50
    60
    60
    67
    87
    b1
    3
    3
    3
    4
    4
    5
    5
    6
    6
    f1
    M6
    M6
    M6
    M6
    t1
    10.2
    10.2
    10.2
    12.5
    12.5
    16
    16
    21.5
    21.5

    ###

    NMRV040 Output
    D H8
    b
    t
    18
    (19)
    6
    (6)
    20.8
    (21.8)
    (..)Only on request

    Weight without motor:2.3kg
    Input size (Pm, Dm, bm, tm)

    / Piece
    |
    100 Pieces

    (Min. Order)

    ###

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated|


    Freight Cost Calculator

    ###

    Output Speed: 17.5-186.7 R/Min
    Applicable Industries: Hotels, Manufacturing Plant
    Customized Support: OEM, ODM

    ###

    Customization:
    Available

    |


    ###

    NRV
    030
    040
    050
    063
    075
    090
    110
    130
    150
    B
    20
    23
    30
    40
    50
    50
    60
    80
    80
    D1
    9 j6
    11 j6
    14 j6
    19 j6
    24 j6
    24 j6
    28 j6
    30 j6
    35 j6
    G2
    51
    80
    74
    90
    105
    125
    142
    162
    195
    G3
    45
    53
    64
    75
    90
    108
    135
    155
    175
    I
    30
    40
    50
    63
    75
    90
    110
    130
    150
    b1
    3
    4
    5
    6
    8
    8
    8
    8
    10
    f1
    M6
    M6
    M8
    M8
    M10
    M10
    M12
    t1
    10.2
    12.5
    16
    21.5
    27
    27
    31
    33
    38

    ###

    NRV-NMRV
    030-040
    030-050
    030-063
    040-075
    040-090
    050-105
    050-110
    063-130
    063-150
    B
    20
    20
    20
    23
    23
    30
    30
    40
    40
    D1
    9 j5
    9 j6
    9 j6
    11 j6
    11 j6
    14 j6
    14 j6
    19 j6
    19 j6
    G2
    51
    51
    51
    60
    00
    74
    74
    90
    90
    I
    10
    20
    33
    35
    50
    60
    60
    67
    87
    b1
    3
    3
    3
    4
    4
    5
    5
    6
    6
    f1
    M6
    M6
    M6
    M6
    t1
    10.2
    10.2
    10.2
    12.5
    12.5
    16
    16
    21.5
    21.5

    ###

    NMRV040 Output
    D H8
    b
    t
    18
    (19)
    6
    (6)
    20.8
    (21.8)
    (..)Only on request

    Weight without motor:2.3kg
    Input size (Pm, Dm, bm, tm)

    What is a worm gear reducer gearbox?

    The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
    worm reducerHollow shaft worm gear reducer gearbox

    Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
    Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
    Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
    Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
    Agknx worm gear

    The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
    Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
    Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
    Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
    worm reducerDouble throat worm gear

    There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
    Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
    The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
    The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
    Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
    Brass worm gear

    The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
    Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
    The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
    I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
    worm reducerBrass worm gear

    Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
    Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
    Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
    Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

    China Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox     double worm gearboxChina Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox     double worm gearbox
    editor by CX 2023-04-11

    China Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Unit Crane Duty Helical Gearbox worm gearbox china

    Item Description

    Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel producers industrial coaxial 2 stage unit crane responsibility Helical Gearbox

    helical concentric gearbox pace reducer decelerator has the characteristics of large versatility,good combination and weighty loading capability, together with other deserves this kind of as effortless to achieve various transmission ratios, large effectiveness, low vibrationand high permissible axis radial load. This collection can not only be combined with different varieties of reducers and variators and meet up with the needs, but also beadvantage of localization of relevant transmission equipment.
    1) Output pace: .6~1,571rpm
    two) Output torque: up to eighteen,000N.m
    3) Motor electricity: .18~160kW
    4) Mounted form: foot-mounted and flange-mounted mounting

    Solution Identify SLR Sequence  Rigid Tooth  helical reducer 
    Gear Material 20CrMnTi 
    Situation Content HT250
    Shaft Material  20CrMnTi
    Gear Processing Grinding finish by HOFLER Grinding Devices
    Color  Customized
    Sound Test Bellow 65dB

    Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Output Torque: 800~100000n.M
    Output Speed: 14-280rpm

    ###

    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Product Name SLR Series  Rigid Tooth  helical reducer 
    Gear Material 20CrMnTi 
    Case Material HT250
    Shaft Material  20CrMnTi
    Gear Processing Grinding finish by HOFLER Grinding Machines
    Color  Customized
    Noise Test Bellow 65dB
    Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Output Torque: 800~100000n.M
    Output Speed: 14-280rpm

    ###

    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Product Name SLR Series  Rigid Tooth  helical reducer 
    Gear Material 20CrMnTi 
    Case Material HT250
    Shaft Material  20CrMnTi
    Gear Processing Grinding finish by HOFLER Grinding Machines
    Color  Customized
    Noise Test Bellow 65dB

    Is a worm gear reducer gearbox right for your application?

    If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
    worm reducer

    This is a reducer gearbox

    Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
    When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
    Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
    The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
    A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

    pocket

    Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
    Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
    Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
    Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
    worm reducer

    It is high efficiency

    When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
    A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
    Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
    The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
    In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

    It has a low clearance

    Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
    Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
    Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
    Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
    worm reducer

    It has a high torque to weight ratio

    The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
    Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
    The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
    Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
    Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
    Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

    China Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Unit Crane Duty Helical Gearbox     worm gearbox chinaChina Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Unit Crane Duty Helical Gearbox     worm gearbox china
    editor by CX 2023-03-31

    China ND Aluminium Nmrv Helical Bevel Worm Geared Worm Gearbox with Electric Motor cone drive worm gearbox

    Merchandise Description

    Item Description

     

    Business Profile

    In 2571, HangZhou CZPT Equipment Co.,ltd was recognized by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou Town, ZHangZhoug province, China, all 3 Founders are engineers who have more than averaged 30 several years of encounter.

    We, CZPT equipment set up a full top quality management program and revenue support community to provide customers with high-high quality merchandise and satisfactory provider. Our merchandise are offered in 36 nations and regions in the globe, our main industry is the European marketplace.

    Factory & Workshop

    Professional
    30 years experience engineman. R&D business office, Examination laboratory, CNC lathe workshop operated by experts.

    Responsible
    two~10years guarantee. Mindset determines every thing, particulars establish success or failure. We are responsible for your items.

    Scientific administration
    one hundred% examined. Rigorous organization system and scientific content administration will lessen the error charge.
     

    Certifications

    We’re doing work on study and manufacturing all types of gearbox reducer and mechanical parts these eleven years, and have obtained certificates like ISO9001, several Gearbox Patents, SGS, BV, and so forth.

     

    Sample Room

    By way of our CZPT brand name ND, CZPT Machinery provides agricultural options to agriculture equipment maker and distributors CZPT through a total line of spiral bevel / straight bevel / spur gearboxes, drive shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Products can be tailored as request.

     

    FAQ

    Q: Are you trading organization or manufacturer ?
    A: We are exactly a manufacturing facility.

    Q: Do you provide samples ? is it free of charge or extra ?
    A: Sure, we could offer you the sample for free demand but do not shell out the value of freight.

    Q: How lengthy is your delivery time ? What is your conditions of payment ?
    A: Generally it is forty-forty five times. The time may fluctuate dependent on the merchandise and the amount of customization. For regular items, the payment is: 30% T/T in advance, harmony just before shippment.

    Q: What is the precise MOQ or price tag for your item ?
    A: As an OEM organization, we can supply and adapt our goods to a vast assortment of needs.Therefore, MOQ and value might greatly vary with dimension, material and further requirements For occasion, expensive goods or common goods will normally have a decrease MOQ. Remember to speak to us with all appropriate specifics to get the most accurate quotation.

    If you have one more issue, remember to come to feel cost-free to get in touch with us.

     

     

     


    / Piece
    |
    50 Pieces

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery, Industrial, etc
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Layout: Worm Gear
    Gear Shape: Conical – Cylindrical Gear
    Step: Single-Step

    ###

    Customization:
    Available

    |



    / Piece
    |
    50 Pieces

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery, Industrial, etc
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Layout: Worm Gear
    Gear Shape: Conical – Cylindrical Gear
    Step: Single-Step

    ###

    Customization:
    Available

    |


    Worm reducer gearbox – What You Need to Know

    When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
    worm reducer

    Features

    Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

    Functions

    Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

    Applications

    This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
    The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
    worm reducer

    Cost

    Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

    aspect

    Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
    worm reducer

    Worm gear reducer gearbox oil

    Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

    China ND Aluminium Nmrv Helical Bevel Worm Geared Worm Gearbox with Electric Motor     cone drive worm gearboxChina ND Aluminium Nmrv Helical Bevel Worm Geared Worm Gearbox with Electric Motor     cone drive worm gearbox
    editor by CX 2023-03-30

    China Transmission Geared Motor Unit Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox worm gearbox china

    Solution Description

    SRC HELICAL GEARBOX

    Merchandise Description

    We generate speed reducers in rigorous accordance with ISO9001 normal to provide our clients with high quality gearboxes at aggressive prices. Our gearboxes are geared up with equipment from worldwide renowned brands, these kinds of as lubricant from Shell manufacturer, and bearing from CZPT brand. The housing and gear are produced in our firm under stringent top quality control. All our items are available in large shares, and we can also give you with customized reducer answers, pleasefeel assured to speak to us.

    TRC: code for gear models sequence

    1. No code signifies foot-mounted

    2.F: B5 flange mounted

    three.Z:B14 flange mounted

    Specification code of equipment models 01,02.03.04

    B01,MO1……implies foot code,without having flange

    one.I.II1.B5 Output flange specification, defaultl not to publish out is okay

    2. IECinput flange

    3.HS: Shaft input

    Transmission ratio of gear units

    one.M1: Mounting positio, default mounting situation M1 not to publish out is alright

    1.No mark indicates with no motor

    two. Design motos (poles of power)voltage – frequency

    voltage – frequency

     

     

    HangZhou Sihai Machinery Co., Ltd.

    Heritage: Far more than 20 several years of knowledge in the manufacture of reducer merchandise.Scale: Protect operating spot of 13300 sq.. meters,have much more than 113 workers.
    Engineering: A group of skilled . complex engineers and a sturdy R&D team.
    Management: Scientific ERP management and rigid good quality handle technique.
    Products: 50 CNC lathes,6 machining. facilities, 6 equipment grinding machines, 2 substantial-velocity.challenging hobbing devices, twelve gear hobbing
    machines. ten CNC cylindrical grinding machines,4 CNC internal grinding machines 1spectrometer, higher-speed equipment shaping 1 machine,
    two gear measuring facilities 1 coordinate measuring instrument.
    lnnovation: Repeatedly diversify goods range to satisfy customers’needs.Generation capacity: a thousand pcs/working day.
    Long-expression supplier of entire world-course firms: t he primary markets are in Southea st Asia, Europe, Center East.
    Marketing model: All export organization.

     

     

     

    To Be Negotiated 1 Piece
    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Step: Double-Step
    Type: Gear Reducer
    Transport Package: 1PCS/1box
    Specification: aluminium

    ###

    Customization:

    ###

    TRC: code for gear units series
    1. No code means foot-mounted
    2.F: B5 flange mounted
    3.Z:B14 flange mounted
    Specification code of gear units 01,02.03.04
    B01,MO1……means foot code,without flange
    1.I.II1.B5 Output flange specification, defaultl not to write out is ok
    2. IECinput flange
    3.HS: Shaft input
    Transmission ratio of gear units
    1.M1: Mounting positio, default mounting position M1 not to write out is ok
    1.No mark means without motor
    2. Model motos (poles of power)voltage – frequency
    voltage – frequency
     
     
    To Be Negotiated 1 Piece
    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Step: Double-Step
    Type: Gear Reducer
    Transport Package: 1PCS/1box
    Specification: aluminium

    ###

    Customization:

    ###

    TRC: code for gear units series
    1. No code means foot-mounted
    2.F: B5 flange mounted
    3.Z:B14 flange mounted
    Specification code of gear units 01,02.03.04
    B01,MO1……means foot code,without flange
    1.I.II1.B5 Output flange specification, defaultl not to write out is ok
    2. IECinput flange
    3.HS: Shaft input
    Transmission ratio of gear units
    1.M1: Mounting positio, default mounting position M1 not to write out is ok
    1.No mark means without motor
    2. Model motos (poles of power)voltage – frequency
    voltage – frequency
     
     

    Is a worm gear reducer gearbox right for your application?

    If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
    worm reducer

    This is a reducer gearbox

    Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
    When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
    Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
    The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
    A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

    pocket

    Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
    Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
    Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
    Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
    worm reducer

    It is high efficiency

    When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
    A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
    Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
    The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
    In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

    It has a low clearance

    Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
    Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
    Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
    Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
    worm reducer

    It has a high torque to weight ratio

    The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
    Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
    The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
    Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
    Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
    Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

    China Transmission Geared Motor Unit Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox     worm gearbox chinaChina Transmission Geared Motor Unit Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox     worm gearbox china
    editor by czh 2023-01-22

    China SA38 Series Helical Bevel Worm Gearboxes worm gearbox assembly

    Item Description

     

    Product Description

     

    Merchandise Description

    -S Collection Helical gearbox
     

     

    Product Attributes
    1.High modular design and style.
    two.Integrated casting housing,compact dimension,high loading assist, steady transmitting and lower sounds amount.
    three.With the unique equipment geometry, it receives substantial torque, efficiency and extended existence circle.
    four.It can accomplish the direct blend for 2 sets of gearbox.
    5.High effectiveness and save electrical power.

    six.Save expense and lower servicing.

     

    Merchandise Parameters

    one. Technical data

    Dimension 38 48 fifty eight 68 seventy eight 88 ninety eight
    Construction BS   BSA   BSF   BSAF   BSAT   BSAZ
    Input Power(kW) .18~.75 .eighteen~1.5 .18~three .twenty five~5.5 .fifty five~7.5 .seventy five~fifteen 1.5~22
    Ratio ten.27~one hundred sixty five.71 eleven.forty six~244.seventy four ten.78~196.21 eleven.55~227.20 9.96~241.09 eleven.83~223.26 12.seventy five~230.forty eight
    Permissible Torque(N.m) ninety 170 three hundred 520 1270 2280 4000
    Weight(kg) seven 10 fourteen 26 fifty one hundred one hundred seventy

    2: Design selection
     

    S series gear units are available in the following designs
    S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
    SA…Y… Parallel shaft helical gear units with hollow shaft
    SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
    SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
    SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
    S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

     

    Supplies Knowledge Sheet

    Housing material

    Gray Forged iron

    Housing hardness

    HBS163~255

    Gear materials

    20CrMnTi alloy steel

    Area hardness of gears

    HRC58°~62 °

    Gear main hardness

    HRC33~48

    Input / Output shaft material

    40Cr alloy metal

    Input / Output shaft hardness

    HRC32~36

    Machining precision of gears

    exact grinding, 6~5 Grade

    Lubricating oil

    GB L-CKC220-460, Shell Omala220-460

    Heat remedy

    tempering, cementiting, quenching, normalizing, and so on.

    Performance

    ninety four%~ninety six% (relies upon on the transmission phase)

    Sound (MAX)

    60~68dB

    Temp. increase (MAX)

    40°C

    Temp. increase (Oil)(MAX)

    50°C

    Vibration

    ≤20µm

    Backlash

    ≤20Arcmin

    Manufacturer of bearings

    China top brand name bearing, HRB/LYC/ZWZ/C&U. Or other brands asked for, SKF, FAG, INA, NSK.

    Manufacturer of oil seal

    NAK — ZheJiang or other makes requested

     

    Thorough Pictures

     

     

    Our method of creation

     

     

    Our item line

     

     

    Company Profile

     

    Company Profile

    Bode  was established in 2007, which is located in HangZhou town, ZHangZhoug province. As 1 expert company and exporter, we have more than 17 years’ expertise in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have factory with sophisticated creation and take a look at gear, the sturdy advancement of staff and generating capacity supply our consumers with large top quality products. Our goods extensively served to a variety of industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, medicine, wood and so forth. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any inquiries, very good provide often for you for extended term enterprise.

    FAQ

    Q1: Are you buying and selling company or manufacturer?
    A: We are factory.

    Q2: What kinds of gearbox can you generate for us?
    A: Primary merchandise of our firm: R, S, K, F sequence helical-tooth reducer, RV sequence worm gear reducer,H Series Parallel Shaft Helical Reduction Equipment Box

    Q3: Can you make as per custom drawing?
    A: Sure, we provide custom-made services for customers.

    This autumn: Can we purchase 1 personal computer of every single product for high quality tests?
    A: Yes, we are glad to acknowledge demo order for quality screening.

    Q5: What info shall we give before inserting a obtain order?
    A:  a) Sort of the gearbox, ratio, input and output variety, input flange, mounting position, and motor informationetc.
         b) Housing colour.
         c) Purchase amount.
         d) Other specific needs.

    Q6: How long is your shipping and delivery time?
    A: Normally it is 5-10 days if the goods are in inventory. or it is 15-twenty times if the products are not in inventory.

    Q7: What is your terms of payment ?
    A: thirty% Progress payment by T/T soon after signing the agreement.70% prior to shipping

    If you are intrigued in our merchandise, welcome to make contact with with us.
    Our group will do our very best to satisfy your need 🙂 
     

     

    US $90-5,500
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery, Marine, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Double-Step

    ###

    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Size 38 48 58 68 78 88 98
    Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
    Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
    Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
    Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
    Weight(kg) 7 10 14 26 50 100 170

    ###

    S series gear units are available in the following designs
    S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
    SA…Y… Parallel shaft helical gear units with hollow shaft
    SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
    SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
    SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
    S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

    ###

    Housing material
    Grey Cast iron
    Housing hardness
    HBS163~255
    Gear material
    20CrMnTi alloy steel
    Surface hardness of gears
    HRC58°~62 °
    Gear core hardness
    HRC33~48
    Input / Output shaft material
    40Cr alloy steel
    Input / Output shaft hardness
    HRC32~36
    Machining precision of gears
    accurate grinding, 6~5 Grade
    Lubricating oil
    GB L-CKC220-460, Shell Omala220-460
    Heat treatment
    tempering, cementiting, quenching, normalizing, etc.
    Efficiency
    94%~96% (depends on the transmission stage)
    Noise (MAX)
    60~68dB
    Temp. rise (MAX)
    40°C
    Temp. rise (Oil)(MAX)
    50°C
    Vibration
    ≤20µm
    Backlash
    ≤20Arcmin
    Brand of bearings
    China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
    Brand of oil seal
    NAK — Taiwan or other brands requested
    US $90-5,500
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery, Marine, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Double-Step

    ###

    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Size 38 48 58 68 78 88 98
    Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
    Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
    Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
    Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
    Weight(kg) 7 10 14 26 50 100 170

    ###

    S series gear units are available in the following designs
    S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
    SA…Y… Parallel shaft helical gear units with hollow shaft
    SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
    SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
    SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
    S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

    ###

    Housing material
    Grey Cast iron
    Housing hardness
    HBS163~255
    Gear material
    20CrMnTi alloy steel
    Surface hardness of gears
    HRC58°~62 °
    Gear core hardness
    HRC33~48
    Input / Output shaft material
    40Cr alloy steel
    Input / Output shaft hardness
    HRC32~36
    Machining precision of gears
    accurate grinding, 6~5 Grade
    Lubricating oil
    GB L-CKC220-460, Shell Omala220-460
    Heat treatment
    tempering, cementiting, quenching, normalizing, etc.
    Efficiency
    94%~96% (depends on the transmission stage)
    Noise (MAX)
    60~68dB
    Temp. rise (MAX)
    40°C
    Temp. rise (Oil)(MAX)
    50°C
    Vibration
    ≤20µm
    Backlash
    ≤20Arcmin
    Brand of bearings
    China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
    Brand of oil seal
    NAK — Taiwan or other brands requested

    Worm gear reducer

    A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
    worm_reducer

    high efficiency

    High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
    Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
    In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
    Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

    low noise

    Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
    A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
    Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
    Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
    worm_reducer

    pocket

    A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
    Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
    When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
    Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
    Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

    Self-locking function

    The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
    The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
    The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
    Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
    The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
    worm_reducer

    high gear ratio

    Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
    High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
    Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
    Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
    Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
    China SA38 Series Helical Bevel Worm Gearboxes     worm gearbox assemblyChina SA38 Series Helical Bevel Worm Gearboxes     worm gearbox assembly
    editor by czh 2022-11-25